Producing flexible, eco-friendly, and multi-functional composite rug used as electrical insulation material, involve providing superior durability, impact resistance, flexibility, and eco-friendliness by integrating recycled textile and polyethylene terephthalate waste with latex-based binding agent
	SWEATHA V; PADMAHARINI S B; INDUJA A; ANUBAMA A G; MENISHA A; SURESH S S; RAJA D
	2024-12-26
专利权人	SONA COLLEGE TECHNOLOGY (SONA-Non-standard)
申请日期	2024-12-26
专利号	IN202441103412-A
成果简介	NOVELTY - Producing a flexible, eco-friendly, and multi-functional composite rug involves preparing a latex-based binding agent by combining liquid natural latex as the primary binding agent, organic acids to enhance bonding properties and facilitate latex precipitation, and distilled water to achieve uniform consistency for effective fiber coating, incorporating shredded textile waste and PET (polyethylene terephthalate) waste into the latex-based binding agent in predetermined ratios, mixing the binding agent, shredded textile waste, and PET waste to form a homogeneous composite mixture, placing the composite mixture into molds to define the desired shape, thickness, and dimensions of the rug, ubjecting the molded composite mixture to cold compression under a load of 5 to 8 tons to increase density and uniformity by removing air pockets. USE - Method for producing a flexible, eco-friendly, and multi-functional composite rug used as electrical insulation materials, soundproof materials and anti-slip flooring materials. ADVANTAGE - The resulting rug exhibits enhanced durability, impact resistance, flexibility, and eco-friendliness, making it suitable for various applications. The method effectively repurposes waste materials, contributing to sustainable development while delivering a high-performance product. The composite structure can include core and surface layers for improved integrity and non-slip functionality. DETAILED DESCRIPTION - Producing a flexible, eco-friendly, and multi-functional composite rug involves preparing a latex-based binding agent by combining liquid natural latex as the primary binding agent, organic acids to enhance bonding properties and facilitate latex precipitation, and distilled water to achieve uniform consistency for effective fiber coating, incorporating shredded textile waste and PET (polyethylene terephthalate) waste into the latex-based binding agent in predetermined ratios, mixing the binding agent, shredded textile waste, and PET waste to form a homogeneous composite mixture, placing the composite mixture into molds to define the desired shape, thickness, and dimensions of the rug, ubjecting the molded composite mixture to cold compression under a load of 5 to 8 tons to increase density and uniformity by removing air pockets, curing the compressed composite in a hot air chamber at temperatures ranging from 40-80℃ for a duration of 5 hours to activate and solidify the latex binding agent, the composite rug achieves a tensile strength of 15 MPa to 16 MPa, a flexural strength of 25 MPa to 26 MPa, a hardness value between 70 and 72 Shore A, water absorption below 5%, and a density ranging from 0.85 g/cm3to 0.90 g/cm3, providing superior durability, impact resistance, flexibility, and eco-friendliness by integrating recycled textile and PET waste with latex-based binding agents. DESCRIPTION OF DRAWING(S) - The drawing depicts a general flow chart of the method.
IPC 分类号	B29B-017/00 ; B29K-105/00 ; B32B-027/08 ; B32B-027/30 ; C08K-003/013
国家	印度
专业领域	材料科学
语种	英语
成果类型	专利
文献类型	科技成果
条目标识符	http://119.78.100.226:8889/handle/3KE4DYBR/13785
专题	中国科学院新疆生态与地理研究所
作者单位	SONA COLLEGE TECHNOLOGY (SONA-Non-standard)
推荐引用方式 GB/T 7714	SWEATHA V,PADMAHARINI S B,INDUJA A,et al. Producing flexible, eco-friendly, and multi-functional composite rug used as electrical insulation material, involve providing superior durability, impact resistance, flexibility, and eco-friendliness by integrating recycled textile and polyethylene terephthalate waste with latex-based binding agent. IN202441103412-A[P]. 2024.

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